Design Considerations
This page highlights some of the key points to remember when putting together a workable home power system.
Charging Sources
Using renewable electric sources will
reduce, or eliminate, your reliance on fossil fueled
generators.
GeneratorsUse them to build your house and to charge your battery bank when your renewable charging sources are not keeping up with your watt hour consumption. I view them as a necessary evil for most independent power producers. I do help my customers with advice on the various types available. Some quick information on generators: Diesel is the least expensive in terms of fuel consumed to watt hours produced. Propane, or LP, is convenient and may sometimes be cleaner than the other fuels, but it is usually the most expensive to make electricity with. Slow speed (1800 rpm) generators are much longer lived and worth the extra cost over most 3600 rpm generators which shake themselves to death within 1,000 hours (for the ones costing under $2,000). Honda seems to be the exception to the 3600 rpm problem because of their smoother overhead valve engine. Some people like a remote start feature on their generator sets, this costs more and may not be necessary for most power systems.One important issue often overlooked when selecting and installing generators is their power ratings and how that power output is distributed at 115 / 230 volts. The first point to consider is surge power. Generators are sold at their surge rating in watts. If you buy a 4,000 watt generator it will put out 4 K (a K is a kilowatt, which is equal to 1,000 watts) at most, it has no surge above that. It's continuous power rating will actually be 500 watts lower, or, 3.5 K. Compare this to most inverters which are sold at their continuous power ratings and will surge more than twice their rating to start motors. The second point is difficult to follow for most non-electron nerds but it bears mentioning. Most independent home systems are set up to use only one leg of 115 volt generator output and most generators do not put out full power on only one leg (they will put out full power using two separate legs of 115 volt and full power line to line at 230 volts). So what does this mean to you? Remember the example of the 4 K generator that is in reality a 3.5 K unit? Well now take half of that away (because you are probably not set up to use both legs of 115 volts) and you now have only 1,750 watts to use from your 4 K generators. And you are probably mistreating the generator because you are only using one half of the generator's windings. There are some ways around this issue such as using both the 115 v legs, or putting 230 volts through a step down transformer to yield 115 v full power, or buy a generator set up to give you full power at 115 volts. Kohlers can be set up this way, as can some Onans. Honda presently does not make (to my knowledge) a generator over 3.5 K that truly has full power available at 115 volt single leg (single line). The last point I can think now that should be mentioned on the complicated subject of generators is voltage regulation. Inexpensive generators have bad, or no, voltage regulation which is fine if you are just running the normal tools used to build your house. Saw and drill motors are not too fussy about voltage surges, dips and spikes. But modern electronics are quite a bit more picky when it comes to bad voltage. I have heard of $3,400 Trace sine wave inverters being smoked because the generator connected to it for battery charging spiked and fried some electronic components on the Trace's power board. Fortunately there is a new type of generator on the market that has its own inverter on board. The inverter accepts the raw power coming from the alternator and reforms it to the precisely regulated conditions that modern electronics are designed to accept. These inverter generators are particularly good at maximizing the output current of renewable energy system battery chargers. Invest in a generator with good voltage regulation. |
Battery StorageDeep cycle lead acid storage batteries are the batteries of choice for over 90% of the off-grid homes. I have worked with nicads and nickel iron batteries over the years with not much success. Out of 15 nicad sets only 2 of them were not swapped out for lead acids within two years. Lead acids work very well, especially considering their price advantage over other types of batteries. They need to be kept warm or otherwise compensated for cold conditions, need to be kept at a good state of charge (as do all batteries), and they should be vented to the outdoors. House them in a battery box located in the basement or utility room. I have a detailed information handout on deep cycle lead acid that goes along with the purchase of a battery bank from Independent Power. |
InvertersPower inverters take the DC electricity stored in your batteries and invert it to 115 volts AC (we can set it up to make 230 Vac, but this is less common) for use in powering your household loads. There are a number of types of inverters based on the quality of the power that they produce. Square wave inverters are an outdated technology and should no longer be used due to the harm that they can do to the loads they are driving. Modified sine wave inverters (Trace DR Series) are very efficient, have large surge power capabilities and are less expensive than sine wave inverters. The down side is that they have from 30 to 45% THD which can cause a buzzing noise on telephones and stereos and cause interference on televisions. Also some loads such as most laser printers will not run on MSW. Motors run hotter and less efficiently. Electronic battery chargers such as the type used for some portable power tools can be ruined by plugging into MSW. AC water pumps require an old style relay type control box to run on MSW inverters because the new pump control boxes have electronics that are not compatible with modified sine wave power. Stepped sine wave inverters (Trace SW and PS Series) output a good approximation of utility power by stepping from 34 to 52 times per cycle. They have 3 to 7% total harmonic distortion (THD) and run 99.9% of all loads. Sine wave inverters (Exeltech, Studer, Outback) output a true sine wave with THD of about 2%. In many locations such as those that experience frequent brown-outs the output quality of these inverters often exceeds that of utility power. Sine wave inverters run loads the way they were designed to be powered and the loads will run better as a result. Inverters often come with on board battery chargers that automatically charge your battery bank whenever your generator is running. The more sophisticated models can even be programmed to start and stop your generator. This feature requires the correct type of generator to accomplish this. |
Basic System VoltageYour choices for your DC voltage are normally 12, 24, 48, or 120 volts DC. The larger the power requirements and the further away the renewable charging sources are the higher the system voltage should be. Twelve volts is convenient in many ways but not very efficient compared to higher voltages. |
Household LoadsThe most important step in designing your system is accurately (at least within 10% or so) estimating how much electricity your family will consume. This is stated in watt hours used per day, or watt hours per month (divide watt hours by 1,000 to get kilowatt hours). I can then take this number and design a system to meet your needs, and estimate the cost also. The average home in Vermont uses about 600 kilowatt hours per month. The average off-grid home uses about less than 100 per month! Because it costs more to make your own electricity than it does to buy from the utility company you have to be very smart in your choices of loads. Efficiency is very important. Fluorescent lighting is usually used in most places because it is three to four times as efficient as incandescent and halogen. Regular refrigeration is not usually a good choice, Sun Frost makes refrigerators that are four times as efficient as conventional units. Propane refrigeration is also an option that works for many people. Heating systems can also take more electricity than is commonly thought. Heating with a modern efficient wood burning stove or a thermal mass heater is a great choice, and you can back this up with propane heaters that require no line voltage electricity! |
| It is no simple thing to live off-grid and
make your own electricity. But it is like many things in
life which are worth the effort of doing it right. I have
the knowledge, the hands on experience, the business
contacts, and the people skills necessary to help you do it
right. Energetically, David Palumbo |

Photovoltaic
or solar electricity is the most common source of
off-grid (no utility) renewable power. They are
relatively easy to site, are very long lived, and
require little maintenance. To perform well they
need to be mounted (either ground, wall, or rooftop)
so that they face within a few degrees of true south
and are not shaded by anything other than clouds
from 9 am to 3 pm standard time everyday of the year
(ideally). In cold climates they perform very well
as long as you can keep the snow off of them by
either tilting them to nearly 90 degrees or by
brushing them off with a broom after a snow storm.